|
Sign In to gain access to subscriptions and/or personal tools.
|
Process monitoring of polymer melts using in-line spectroscopy
S.E. Barnes
IRC in Polymer Science & Technology, School of Engineering, Design & Technology, University of Bradford, Bradford, UK
M.G. Sibley
IRC in Polymer Science & Technology, School of Engineering, Design & Technology, University of Bradford, Bradford, UK
H.G.M. Edwards
Division of Chemical and Forensic Sciences, School of Life Sciences, University of Bradford, Bradford, UK, H.G.M.Edwards{at}Bradford.ac.uk
P.D. Coates
IRC in Polymer Science & Technology, School of Engineering, Design & Technology, University of Bradford, Bradford, UK
Over the last decade, there has been an increased drive in the polymer industry toward the development of in-line monitoring techniques for analysis of melt processing. Manufacture of high material volumes combined with stringent quality-control restrictions and the requirement for tailored end-user products, have made the implementation of analytical methods essential for measurement of material characteristics. This paper presents the application of a range of spectroscopic techniques for in-line analysis of polymer extrusion processes. Fourier transform near-infrared (FT-NIR), Raman and fluorescence spectroscopy have been successfully implemented as tools to monitor a range of processing characteristics including copolymer melt and additive composition, material residence time distribution and degree of polymerization. In combination with partial least squares (PLS) chemometric analysis, these spectroscopic techniques are demonstrated to be sensitive and robust tools for monitoring a wide range of chemical and physical parameters at high-temperature and pressure in a polymer-processing environment.
Key Words: extrusion in-line polymers process monitoring spectroscopy.
References
- Apruzzese, F., Reshadat, R. and Balke, S.T. 2002: In-line monitoring of polymer processing. Part II: spectral data analysis. Applied Spectroscopy 56, 1268—74.[CrossRef][Web of Science]
- Barnes, S.E. 2004: In-line spectroscopic analysis of polymer melt extrusion. PhD thesis, University of Bradford, Bradford.
- Barnes, S.E., Brown, E.C., Corrigan, N., Coates, P.D., Harkin-Jones, E. and Edwards, H.G.M. 2005a: Raman spectroscopy studies of the cure of dicyclopentadiene (DCPD). Spectrochimica Acta Part A: Molecular Spectroscopy 61, 2946—52.[CrossRef]
- Barnes, S.E., Sibley, M.G., Brown, E.C., Edwards, H.G.M. and Coates, P.D. 2005b: Vibrational spectroscopic and ultrasound analysis for the in-process monitoring of poly(ethylene vinyl acetate) copolymer composition during melt extrusion. Analyst 130, 286—92.[CrossRef]
- Barnes, S.E., Sibley, M.G., Brown, E.C., Edwards, H.G.M., Scowen, I.J. and Coates, P.D. 2005c: Vibrational spectroscopic and ultrasound measurements for in-process characterisation of high density polyethylene/polypropylene mechanical blends during melt extrusion. Applied Spectroscopy 59, 611—19.[CrossRef][Web of Science][Medline]
[Order article via Infotrieve]
- Bart, J.C.J. 2000: Near-infrared spectroscopic product and process control. SPE ANTEC Conference Proceedings. Society of Plastics Engineers, Volume 2, 137.
- Batra, J., Khettry, A. and Hansen, M.G. 1994: In-line monitoring of titanium dioxide content in poly(ethylene terephthalate) extrusion. Polymer Engineering and Science 34, 1767—72.[CrossRef][Web of Science]
- Brown, E.C., Corrigan, N., Coates, P.D., Harkin-Jones, E. and Crawford, R.J. 2003: Ultrasonic velocity measurements during cure of dicyclopentadiene (DCDP). SPE ANTEC Conference Proceedings. Society of Plastics Engineers, 741.
- Bur, A.J., Roth, S.C. and Thomas, C.L. 2000: Fluorescence anisotropy sensor and its application to polymer processing and characterisation. Review of Scientific Instruments 71, 1516—23.[CrossRef][Web of Science]
- Bur, A.J., Vangel, M.G. and Roth, S.C. 2002: Temperature dependence of fluorescent probes for applications to polymer materials processing. Applied Spectroscopy 56, 174—81.[CrossRef][Web of Science]
- Cassagnau, P., Mijangos, C. and Michel, A. 1991: An ultraviolet method for the determination of the residence time distribution in a twin screw extruder. Polymer Engineering and Science 31, 772—78.[CrossRef][Web of Science]
- Chalmers, J.M., editor. (2000): Raman spectroscopy in chemical process analysis. In Spectroscopy in process analysis. Sheffield Academic Press.
- Chen, T., Patterson, W.I. and Dealy, J.M. 1995: On-line measurement of residence time distribution in a twin-screw extruder. International Polymer Processing 10, 1—10.
- Coates, P.D. 2001: Polymer processing: inprocess measurements. In Encyclopedia of materials; science and technology. Pergamon Press, 4.
- Coates, P.D., Barnes, S.E., Sibley, M.G., Brown, E.C., Scowen, I.J. and Edwards, H.G.M. 2003: In-process vibrational spectroscopy and ultrasound measurements in polymer melt extrusion. Polymer 44, 5937.[CrossRef][Web of Science]
- Corrigan, N. 2003: Development of the reactive rotational moulding process. PhD thesis, Queen's University of Belfast.
- Deshpande, B.J., Dhamdhere, M.S., Li, J.G. and Hansen, M.G. 1998: In-line fibre-optic Raman spectroscopy: simultaneous monitoring of composition and rheological properties in poly(ethylene vinyl acetate) copolymers. SPE ANTEC Conference Proceedings. Society of Plastics Engineers, 1672—75.
- Dumoulin, M.M., Gendron, R. and Cole, K.C. 1996: Techniques for real-time monitoring of polymer processing. Trends Polymer Science 4, 109—15.
- Eichhorn, K.J. and Fischer, D. 1998: Process analysis of polymers by NIR spectroscopy. Analysis Magazine 26, M58—61.
- Fischer, D., Bayer, T., Eichhorn, K.J. and Otto, M. 1997: In-line process monitoring on polymer melts by NIR spectroscopy. Fresenius Journal of Analytical Chemistry 359, 74—77.[CrossRef]
- Hope, P. and Herman, H. 1997: Illuminating the manufacturing process — on-line UV spectroscopic analysis. In Coates, P.D., editor, Polymer Process Engineering '97, Conference Proceedings. University of Bradford.
- Jaluria, Y. and Zhu, W. 2001: Residence time and conversion in the extrusion of chemically reactive materials. Polymer Engineering and Science 41, 1280—91.[CrossRef][Web of Science]
- Khettry, A. and Hansen, M.G. 1996: Real-time analysis of ethylene vinyl acetate random copolymers using near infrared spectroscopy during extrusion. Polymer Engineering and Science 36, 1232—43.[CrossRef][Web of Science]
- Miller, C.E. 1995: The use of chemometric techniques in process analytical method development and operation. Chemometrics and Intelligent Laboratory Systems 30, 1—22.
- Miller, K.L. and Foulk, S.J. 1993: On-line monitoring of polymer melts using UV fibre optic spectroscopy. Proceedings of the SPIE — The International Society for Optical Engineering 2069, 85—95.
- Reshadat, R., Desa, S., Joseph, S., Mehra, M., Stoev, N. and Balke, S.T. 1999: In-line near-infrared monitoring of polymer processing. Part I: Process/monitor interface development. Applied Spectroscopy 53, 1412—18.[CrossRef][Web of Science]
- Rohe, T., Becker, W., Kolle, S., Eisenreich, N. and Eyerer, P. 1999: Near infrared (NIR) spectroscopy for in-line monitoring of polymer extrusion processes. Talanta 50, 283—90.[Medline]
[Order article via Infotrieve]
- Shaver, J. 2001: Chemometrics for Raman spectroscopy. In Lewis, I.R. & Edwards, H.G.M., editors, Handbook of Raman spectroscopy: from the research laboratory to the process line. Marcel Dekker, Chapter 7, 275—306.
- Siesler, H.W. 2002: Application to industrial process control. In Siesler, H.W., Ozaki, Y., Kawata, S. & Heise, H.M., editors, Near-infrared spectroscopy; principles, instruments, applications. Wiley-VCH.
- Slater, J., Tedesco, J.M., Fairchild, R. and Lewis, I.R. 2001: Raman spectroscopy and its adaptation to the industrial environment. In Lewis, I.R & Edwards H.G.M. Handbook of Raman spectroscopy: from the research laboratory to the process line. Marcel Dekker, Chapter 3, 41—144.
- Walmsley, A.D. 2000: Chemometrics and data treatment. In Chalmers, J.M., editor, Spectroscopy in process analysis. Sheffield Academic Press, Chapter 10, 336—72.
Transactions of the Institute of Measurement and Control, Vol. 29, No. 5,
453-465 (2007)
DOI: 10.1177/0142331207084336

CiteULike Complore Connotea Del.icio.us Digg Reddit Technorati Twitter What's this?
|
|